Development of carbon fiber acrylonitrile styrene acrylate composite for large format additive manufacturing
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Author/sMoreno Sánchez, David; Mata Fernández, María de la; Delgado González, Francisco Javier; Casal, Víctor; Molina Rubio, Sergio Ignacio
DepartmentCiencia de los Materiales e Ingeniería Metalúrgica y Química Inorgánica
SourceMaterials and Design Volume 191, June 2020, Article number 108577
The increasing interest of Large Format Additive Manufacturing (LFAM) technologies in various industrial sectors mainly lies on the attainable production of pieces reaching several cubic meters. These new technologies require the development of optimized materials with two-folded capabilities, able to satisfy functional in-service requirements but also showing a proper printability. Acrylonitrile Styrene Acrylate (ASA) is among the most interesting thermoplastic materials to be implemented in a LFAM device due to its excellent wettability and mechanical properties. This research focuses on the development and characterization of ASA and carbon fiber (CF) ASA composites suitable for LFAM. The rheological, thermal and mechanical properties of neat ASA and ASA containing 20 wt% CF are addressed. The results evidence the higher performance of the CF loaded composite compared to the raw ASA polymer (i.e., the 20 wt% CF composite shows a 350% increase in flexural Young's Modulus and a 500% increment in thermal conductivity compared with neat ASA). Additionally, both materials were successfully printed along perpendicular directions (X and Z), showing the maximum tensile strain for the composite printed along the X orientation as was expected. The results of the flexural tests are comparable or slightly higher than those of injected parts. Finally, the fracture surface was analysed, identifying different types of porosity.