Unraveling the nature of active sites onto copper/ceria-zirconia catalysts for low temperature CO oxidation

Abstract

The aim of this research is an attempt to shed some light on the understanding of the nature of the active sites and the generated synergies in the copper/ceria-zirconia formulations for low temperature CO oxidation by means of the creation of copper entities with different physico-chemical nature. For this reason, several CuOx/ceria-zirconia catalysts, with different Cu contents and different methods to incorporate copper species, were synthesized. Focus was specially put in this case trying to link the results of CO oxidation catalytic tests with the CO-temperature programmed reduction profiles/approximate estimations and selected characterization parameters in order to find out correlations among catalysts' properties/reducibility and catalytic behaviors, especially those corresponding to the nature and roles of the different CuOx species in contact with ceria-based support on catalytic activity.

Results reveal a significant improvement in CO conversion compared to the ceria-zirconia support by adding a small amount of copper loading (as low as 0.5 %), emphasizing the paramount role of copper incorporated by the method of IWI. From 0.5 up to 2% of copper loading, an interesting increase gradual trend in activity and reducibility can be noted. It should be mentioned that all the catalysts obtained by this procedure are more catalytically active towards CO oxidation than 1%Pt/Al2O3 at low temperatures (T < 130 degrees C). CO-TPR results show that the reducibility of these catalysts is in line with their CO oxidation activity. The method of preparation has been revealed as a critical variable in the catalytic performance, and quite similar catalytic activities can be reached from different synthesis methods and different copper contents, due to the similar nature and type of CuOx species generated over the catalysts' surface, identified by the CO-TPR profiles and the rest of characterization data. Finally, IWI method seems to be the best one among those tested, thus combining superior areas of both alpha and beta contributions assigned on CO-TPR profiles, which seem to be critical in the interpretation of the catalytic behaviors.