Optimization of Fused Filament Fabrication for High-Performance Polylactic Acid Parts under Wear Conditions

Abstract

This paper investigates the impact of various manufacturing parameters on the mechanical and tribological properties of high-performance PLA (polylactic acid) parts produced using Fused Filament Fabrication (FFF). It addresses the challenges associated with optimizing additive manufacturing processes, particularly for polymer-based materials, and emphasizes the importance of understanding how factors such as build orientation, layer thickness, and infill density influence the final properties of the printed parts. This study highlights the improvements that can be achieved by incorporating reinforcements such as carbon fibers and graphene nanoplatelets into PLA, enhancing its mechanical strength and wear resistance. Experimental results show that optimizing printing parameters can significantly reduce the coefficient of friction and wear, leading to better performance in applications involving movement and mechanical stress. Key findings include the observation that higher infill densities and specific build orientations improve the fatigue life and tensile strength of PLA parts. Additionally, post-printing thermal treatments can alleviate internal stresses and enhance interlayer adhesion, further improving mechanical properties. The article concludes that with proper optimization, high-performance PLA can be a viable material for industrial applications, offering both environmental benefits and enhanced performance.