RT journal article T1 Influence of Additional Intermediate Thick Al Layers on the Reaction Propagation and Heat Flow of Al/Ni Reactive Multilayers A1 Jaekel, K. A1 Jiménez Ríos, Juan Jesús A1 Riegler, S. S. A1 Matthes, S. A1 Glaser, M. A1 Bergmann, J. P. A1 Schaaf, P. A1 Gallino, I. A1 Morales Sánchez, Francisco Miguel A1 Müller, J. A1 Bartsch, H. A2 Ciencia de los Materiales e Ingeniería Metalúrgica y Química Inorgánica AB This study investigates the effects of sputtering and electron beam evaporation(e-beam) on the microstructure and reactive properties of Al/Ni reactive multilayers(RMLs). The intermixing zone, a critical factor influencing reaction kinetics, ischaracterized using high-resolution transmission electron microscopy and found tobe consistently 3 nm for both fabrication methods. Differential scanning calorimetryreveals that e-beam samples, with thicker Al layers, exhibit slightly higher total molarenthalpy and maintain high reaction temperatures despite reduced reaction velocitiesin comparison to sputtered samples. X-ray diffraction confirms the formation ofboth Al3Ni2 and AlNi phases in the e-beam samples. These findings indicate thatwhile thicker bilayer structures reduce reaction velocity, they keep thermal outputand mitigate the impact of intermixing zones, leading to similar total molar enthalpy.This analysis underscores the significance of deposition technique and bilayerthickness in optimizing the performance of Al/Ni RML, offering the possibility toestablish different phase formations in thicker RML. It advances the control over thereactive properties of RMLs in their applications, for example, reactive bonding. PB Wiley-VCH GmbH SN 1527-2648 YR 2024 FD 2024 LK http://hdl.handle.net/10498/35477 UL http://hdl.handle.net/10498/35477 LA eng DS Repositorio Institucional de la Universidad de Cádiz RD 13-nov-2026