RT journal article T1 Sustainable product design by large format additive manufacturing of cork composites A1 Burgos Pintos, Pedro A1 Marzo Gago, Patricia A1 Fernández Delgado, Natalia A1 Herrera Collado, Miriam A1 Sanz de León, Alberto A1 Molina Rubio, Sergio Ignacio A2 Ciencia de los Materiales e Ingeniería Metalúrgica y Química Inorgánica A2 Ingeniería Mecánica y Diseño Industrial K1 Large format additive manufacturing K1 material extrusion K1 cork K1 composites K1 sustainable materials K1 product design AB In this study, a series of Acrylate-Styrene-Acrylonitrile (ASA) composites loaded with high amountsof cork agro-waste (10–30 wt.%) are developed to address the increasing demand from industryand society for more sustainable materials, with the aim of reducing the carbon footprintassociated with fossil fuel-derived plastics. These materials are suitable for Material Extrusion(ME) technologies, including Large Format Additive Manufacturing (LFAM). We demonstrate thatthe printing conditions can be optimised to manufacture cork composites with goodmechanical properties, even for large particle sizes, around 1 mm. Sustainability analysis ofthese composites revealed that the carbon footprint can be reduced by up to 25% forcomposites with 30 wt.% cork, primarily due to the reduction in ASA usage. These compositeswere used to print a luminaire utilising a biomimetic approach and parametric design,showcasing how new materials and innovative product design can be integrated to producefunctional and sustainable prototypes. PB Taylor and Francis Ltd. SN 1745-2767 YR 2024 FD 2024 LK http://hdl.handle.net/10498/35771 UL http://hdl.handle.net/10498/35771 LA eng DS Repositorio Institucional de la Universidad de Cádiz RD 22-sep-2026